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Still Crimping Wire Ferrules by Hand? Here are 5 reasons NOT to … and a Solution for you!

Why Are You Still Crimping Ferrules by Hand?

If you have low volume, we get it – however if you are using more than 10,000 wire ferrules a year you may want to read further !! Here are 5 really good reasons NOT to crimp by hand any longer!

1. Consistent Quality & Reliability 📈
Manual wire prep can lead to inconsistencies in strip length, damaged conductors, or poorly crimped wire ferrules. An automatic machine delivers precise, repeatable results every time, ensuring perfectly stripped and crimped wires critical for meeting UL, IEC, or customer standards.

2. Massive Time Savings 🕧

A technician can manually strip and crimp about 100–150 wires per hour. Automatic machines can process up to 1,000+ wires per hour, depending on the model. This leads to:

Shorter project timelines
Higher throughput
Reduced labor hours per job

3. Reduced Labor Costs & Training 🧰

Training someone to manually strip and crimp properly takes time. Automatic machines are easy to operate with minimal training, allowing anyone to produce professional-quality results, reducing dependency on highly trained technicians.

4. Enhanced Safety ⛑️

Manual wire processing increases the risk of repetitive strain injuries…or accidents with stripping tools. Automatic machines reduce human contact with blades or crimping force, providing a safer work environment and helping lower workers’ compensation risk.

5. Professional Appearance & Compliance 📝

Neatly crimped wire ferrules improve panel aesthetics, critical for OEMs and panel shops that sell premium equipment. In addition, automatic machines help maintain compliance with international wiring standards, which can be essential for export or certified builds.

We can help. American Electrical, Inc. (AEI) sells the MC 25 – CRIMP MAX, by GLW, that strips and crimps 20-14 AWG wires in 1.5 SECONDS. This machine has helped thousands of customers all over the world – Now we can help YOU – with minimal investment. Call us at 804 379-2899 or click the link below to learn more.

https://www.americanelectrical.com/item/all-categories/automated-tools-for-crimping-wire-ferrules/mc25

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